Having spent many years in fabs and assembly/test/packaging factory floor, Einnosys automation staff has gained valuable insight on how to improve cycle time in factories. Our automation staff works hand-in-hand with Industrial Engineers to identify opportunities to improve cycle-time, discuss with your Operations staff and implement them.
Cycle Time Improvement Solutions
Reduction in Unscheduled Downtime Through SeerSight
SeerSight is a unique AI & Machine Learning based Predictive Maintenance System that applies various ML/DL models to sensor data & predicts component failures to prevent unscheduled equipment downtime.
Rework Reduction
By collecting & analyzing overlay metrology data and adjusting stepper recipes for alignment and rotational offsets einnosys was able to reduce reworks at steppers dramatically.
Utilization and Bottleneck Analysis
After identifying areas of bottleneck, we provide a written proposal of our staff's recommendations to improve utilization and bottleneck and help you assess ROI for such projects
Case Studies
One factory reduced unscheduled downtime by 20%
Reduce rework by 658 wafers per year at a fab throughput via customized solution.
At one fab einnosys designed OEE improvement solution resulted in increased output by 22% with cost savings of $1.2M upfront & 200K annually
How eInnoSys Can Help
Einnosys staff – Automation and/or Industrial engineer visits your factory and understands your process.
After identifying areas of cycle-time improvement, we provide a written proposal of our staff’s recommendations to improve cycle time and help you assess ROI for such projects
Upon approval, our highly qualified technical team develops and install applications unique to your environment
Examples Of Cycle Time Improvement Projects
- RTD (Real Time Dispatch) System
- Cycle Time reporting system breaking down cycle time by device, technology, production area, step and further into queue time, run time and hold time for better analysis
- Various feedback and feed-forward systems
- Alert system for critical lots and held lots
- Numerous lot, WIP & moves tracking systems