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FAB Automation

eInnoSys staff has decades of extensive experience in Fab Automation of varying size and kind – from 4 inch GaAs or other compound semiconductor to 300 mm Silicon fabs as well as Packaging, Test/Assembly factories. Our team members have helped small R&D type fabs with old equipment to the most advanced 300mm high volume factories. Request A Demo
In addition to successful implementation of conventional automation on well over 300 equipment make and model, we have developed several hundred innovative applications to help factories with –
How to develop systems and reports that combine data collected from various equipment and other factory data sources such as MES, ERP, etc to drive efficiencies (Yield, Cycle Time, OEE, etc) in fabs/factories and reduce cost through innovative automation
How to collect data from and even download recipes to equipment that are not SECS/GEM capable
Our automation staff includes seasoned Industrial Engineers with deep understanding of semiconductor wafer processing, packaging, test and assembly processes and we design custom solutions, where needed to help you address your factory’s challenges or issues.

Areas of Fab Automation Expertise:

Yield Improvement

APC – Advanced Process Control

Productivity Improvements

Cycle Time & OEE Improvements

FDC – Fault Detection & Classification

Systems to ease troubleshooting complex issues

Cost Management

Customized solutions

eInnoSys also offers the out-of-the-box systems for following Fabs:

Benefits of Fab Automation:

Increased Productivity: By automating repetitive tasks and optimizing workflow processes, Fab Automation enables semiconductor manufacturers to significantly increase productivity and throughput.

Enhanced Precision and Accuracy: Automated systems ensure consistent and precise execution of manufacturing processes, leading to higher quality products and reduced error rates.

Cost Savings: By minimizing manual intervention and reducing the risk of errors, Fab Automation helps manufacturers save on labor costs and minimize waste, ultimately leading to improved profitability.

Improved Time-to-Market: Streamlined production processes and faster cycle times facilitated by Fab Automation enable semiconductor companies to bring their products to market more quickly, gaining a competitive edge in the industry.

Operational Efficiency: Automation allows fabs to operate 24/7 with minimal human intervention, maximizing equipment utilization and overall operational efficiency.

Fab Automation Solutions:

Robotic Process Automation (RPA): RPA technology is used to automate repetitive tasks such as wafer handling, material transportation, and equipment maintenance in semiconductor fabs.

Advanced Equipment Control Systems: Automated equipment control systems optimize equipment utilization, monitor performance, and enable predictive maintenance to minimize downtime.

AI-driven Manufacturing Optimization: AI algorithms analyze vast amounts of data generated during the manufacturing process to identify patterns, optimize parameters, and improve overall efficiency.

Supply Chain Automation: Automated supply chain management systems streamline procurement, inventory management, and logistics, ensuring seamless flow of materials and components to the fabs.

what is a fab in manufacturing

In manufacturing, a “fab” refers to a fabrication facility, typically associated with the semiconductor industry. It’s a specialized plant where various electronic components, such as integrated circuits (ICs), are produced. The term can also apply more broadly to any manufacturing facility that fabricates products using various processes, like machining, assembly, or even textile production.

In a semiconductor fab, processes like photolithography, etching, and doping are used to create the intricate structures on silicon wafers. Fabs are highly controlled environments, often requiring cleanroom standards to minimize contamination and ensure product quality.

For more information and pricing